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Tuesday, 20 March 2012 02:40
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By caribarena news
Antigua St John's - Yesterday, on ZDK Radio’s Fire and Steel show, MP Molwyn Joseph exposed APUA reports into the current condition of the Chinese Power Plant and the visit of the APUA engineers in China.
The first report, written by the APUA electricity Division, outlines the disturbing issues currently being faced at the Chinese Power Plant. Amongst these is the problem that fixing of the fuel pumps on one of the engines was complete, but the other five engines would still need to have the fuel pumps fixed, a process that would take over a month.
In addition to this, the floor finish would only be completed in May, an expert was brought in to diagnose lube oil leaks on the generator shafts, the well pumps for the water supply system would have to be replaced, the HFO storage tanks are sinking, paint and chemicals were ordered to deal with the “corrosion situation of the entire plant”, BCEG is currently investigating the problems that have caused two engines to be rated at only 4 MW, and the engine rails are so fragile they require reinforcement. But the list doesn’t end there.
A failed LO cooler on one of the engines was in need of replacement, BCEG operators required 40 minutes to put an engine online, a process which should take only 15 minutes, and APUA voiced concerns regarding the “excessive wastage” of steam, to which BCEG responded, “Nothing can be done about this issue”. Also, APUA said that they are not “satisfied with the response to the request for WPP to regulate the cycle”.
This alarming list of sometimes-critical issues, however, is far less troubling than the official report composed by the APUA Engineers who visited China.
On the 25th of November, the APUA team arrived in China. On the 27th of November, the team travelled to Tiayuan city to observe the acceptance testing of the Siemens type TFC4 113-3 LB62 generator. When the team arrived, they were given a historical tour of the company, instead of being taken to the test bed as requested.
The report reads, “The team could not quite understand why our request was denied.” On November 28th, the team arrived at the “CSIEM Generator test site”, where they were met with “considerable confusion regarding which test is to be performed and which procedure is to be followed”, despite the fact that the company had sent copies of the test procedure the previous night.
The team also recorded in the report that after gathering the insulation resistance test data, it was for some reason impossible to proceed with testing, and the APUA team had to leave to get to the airport in order to arrive at Xi’an for the engine’s acceptance test.
The engineers recorded, “The acceptance test procedure for the generator was therefore incomplete.” On the 29th, SXD reported that they were unready for the team, and the day was delayed.
On the 1st of December, the acceptance test for one engine was run. However, the engine had two injector pumps get stuck in two separate tests. For the next two days, the team did not return, as the problems were unresolved.
On the 4th of December, The Electricity team arrived at the SCI test bed, where Mr. Richard Joseph witnessed the acceptance testing. However, what components were being tested, and what the results of the tests were is not recorded in the report.
Between the 4th and the 9th of December, the problems with the engine at the SXD factory were still unresolved, and as such the APUA team did not return to the factory.
However, on December 8th, one “Mr. Lange” explained to the team the relationship between MAN and SXD, the after sales procedure, an overview of the present problem, and assurance that SXD are “good engine manufactures and engines manufactured by SXD are problem free in the field.” On December 10th, acceptance testing was again attempted, and was successful this time.
On the 12th of December, the team returned to witness the final testing phase of the acceptance test, which was also successful. At the end of all this, the team concluded the following:
“Having witnessed the testing of both engine and generator, the team concluded that they would meet the technical requirements of the New 30 Mw Power Plant.” The team also explained that it was communication breakdowns and poor planning that caused the issues in China.
However, the team also noted that incorrect grade of diesel was used in the testing, which caused the engines problems during the acceptance phase. At the end of the document, the team recommended another visit be made to China to witness the test bed procedure for one of the other five engines.
So the APUA team went to China, where they witnessed communication breakdowns, incomplete tests, improper operation of the engine, and improper testing procedures, and at the end of this visit, the APUA team felt everything was in order, and that it was only necessary to see the testing procedure for one of the
other five engines.
In an interview with Caribarena, MP Molwyn Joseph raised some troubling questions regarding the actions of APUA Engineers in China, as well as the performance of the Chinese companies and the handling of the situation at the press conference in Antigua.
When the APUA team noted that the generator tests were, in fact, incomplete, why did they not insist that the tests be completed?
And if the tests were conducted in such a disorganized manner, how could the APUA team responsibly say that the engine would successfully be fitting for the project? Also, with so much confusion, disorder, and critical issues in the engine itself, how could the APUA team recommend responsibly that another visit be made to see the test bed procedure for only one of the other five engines?
Why shouldn’t all the engines be witnessed at the testing phase? After all, the decision is worth over $47 million dollars of taxpayer’s money for a small country facing tough economic times.
A critical part of every standard testing phase for new power plant engines involves the regular inspection of vital components of the engine during assembly. Within the report, it is clear that the engineers of APUA were not shown the engine while it was being assembled, and as such were limited to inspecting only the completed engine.
This means critical parts such as the crankshaft could not have been inspected by the APUA Team.
Fast-forward to the present day, and it is clear that the Chinese power plant is far from “problem free” as Mr. Lange assured the team, and that more attention should have been placed on any of the numerous issues witnessed by the team during testing.
It is clear from these documents that the Chinese companies are extremely disorganized, that the APUA inspectors were content to roll over when problems were experienced, and that today the Chinese power plant is in need of serious repair and replacement parts, after hardly several months of operation.
And what is even more worrying is the fact that none of the engineers, politicians, or Chinese representatives mentioned any of these critical problems during the press conference. Why did the APUA engineers at the conference, some of whom actually visited China, neglect to mention the extremely disorganized fashion and the numerous critical issues they saw in China?
MP Joseph also told Caribarena that he has more documents and called on the Government to release all the documentation related to the Chinese Power Plant. Joseph has also requested access to the power plant from the Government, in order for MAN Germany Engineers to inspect the plant.
See related stories:
PM Blasts Molwyn Over Power Plant
Power Plant Issue Goes To Parliament
An Inside Look at APC
Power Plant Companies Relationship Explained
Govt Promises Chinese Power Plant Answers
Another Unsettling Discovery at Power Plant
Bird To Seek Outside Advice on Power Plant
MP Joseph Accuses Government of Breaking Laws
Antigua Power Plant - No Straight Answers
Chinese Power Plant or Antigua's White Elephant
Power Plant Production Costs Explained
PM Says ALP Distorted Power Plant Info
No Plan Behind the Power Plant
Yearwood Presents Figures on Chinese Power Plant
55 Comments In This Article
What happen to the go-go dancers
Lester Baldwin
Physical - Chemistry 101
"D ingin will brock dung and aile will mess up d floor"
This saying is ture in Chinese,English or Antiguan and regardless of your political or religious affilation.
" Too bad UPP no read dat part a de Bible"
Dijon
chinese finished product cost sheaper than the raw materials
galileo
Flawed
harry
Flawed
harry
RE: MP Joseph Exposes Critical APUA Reports
Cool Ruler
Theft!
I am ashamed for them and want to warn them that this could result in jail for them if they don't come straight with this.
JackieS
Shame on APUA!
Dig It
JP say what!!! fellow???
hello that award goes to APUA, they have been the leader in blowing up Chef's appliances ( and lying about it claiming the "shaggy" defense) for over 25 years, and that's a record that's hard if not impossible to beat.. But The Brand new Chinese made German designed state of the art 1940 diesel engines are a good start in working your way up to claim the price ... just ask David Shoulin he bought these generators and or the UPP with our tax money.
Microwave Chef
Cool Ruler
..
tenman
cool ruler the joke is on all of us...
Mind you playing the fool is not that hard a point well proven by PM.BS. the great negotiator Shoulin ,all of the UPP government and hardcore supporters
you guys are better clowns than chef can ever dream to be, yet with all that said the joke is on all of us who will have to pay for the jokes BM.PS makes while marching my beloved Antigua of the cliff. And nobody is laughing over that one( almost every one that is) except maybe once up on a time wanna be PM.. Dr Cort.
Microwave Chef
Bend over...
BUT IT SERVES US RIGHT...WHAT DO YOU THINK WOULD HAPPEN WHEN YOU PUT POOR DUNCE PEOPLE TO RUN A COUNTRY..???
QUEEN
RE: MP Joseph Exposes Critical APUA Reports
Cool Ruler
Cool Ruler
..
tenman
Cool Ruler's Thinking
Peter Josiah
RE: MP Joseph Exposes Critical APUA Reports
Is this the same man that was accused of allegedly taking the Rolls Royce over the fence one carnival Sunday while everyone was heading to the calypso show you are asking to keep an eye on the airport terminal? What a joke. This is the same man that was alleged to have acquired some government estate house for next to nothing. Sounds like your asking for ratta to watch the cheese.
Quote:zomobo.net/Vere-Bird
Cool Ruler
RE: MP Joseph Exposes Critical APUA Reports
I from day one said that I was disappointed in that aspect of this scenario in that the matter never went to parliament. I will not defend that but knowing how things have been working for years since the days of the ALP, the custom was always to do things then go to parliament and retroactively take care of it, after all the ayes have it. Not saying it right in this case but perhaps that’s the thinking. As for the item purchased being of no value well, the jury is still out on that. I concur with the sentiments expressed with Sir Viv on this matter recently.
Cool Ruler
Choose your power company
See who blows up your appliances first.
JP Farnsworth
Integrity missing?
jeb
Cool Ruler - ends do not justify the means
..
tenman
SOUTHERN BEAUTY
HC
Opholding Professional Standard
Professional
Microwave Chef Tenman & Others
Clearly, if those who desired answers, like the Winston Derricks and Molwyn Josephs or even most commentators on this website, had all the information, it would have been shared for public consumption.
There seemed to be two critical issues- whether or not the plants were new and the other, whether the nation got value for money. The lack of information seemed to be the greatest difficulty.
Some contended that they were not new due to their apparent rapid deteriorating conditions, leaks etc. That being perceived were they worth the cost? Why was the Minister of Finance not heard?
GENTLES
Eh, Eh
Tobi
RE: MP Joseph Exposes Critical APUA Reports
Cool Ruler
Everybody is missing the point!!
"Due to their rapid growth, they have essentially turned farmers into businessmen. People with no degrees, or qualifications, were put into positions they were not ready for, just in the interest in keeping up with the economic boom. The guy running the aluminum extrusion plant you are considering dealing with, may have been ploughing fields by hand as early as a couple of years ago"
So this company we bought from. When did they open? How many happy generator customers did we check with for references? Warranty terms?Members of any professional, industry specific, trade organizations?
Or were they tilling the fields 24 months ago, and they are still trying to learn what they are doing, at our expense? Did we research the company we bought them from?
Kevin Terry
APUA
Help
RE: MP Joseph Exposes Critical APUA Reports
ANTIGUAN WOMAN
Everybody is missing the point!!
When you buy a power tool for 1/3 the price of a quality Dewalt, are you surprised that the bearings are shot after 2 times using it? So you go an buy another one for the same 1/3 price of the Dewalt. And a month later, the bearings are shot again, and you need to buy another one. You have now spent the same amount of money, but 2 weeks from now you are without a grinder, and the Dewalt would still be working.
That's what we've done here. We've bought NEW generators, but of the cheapest possible quality. We might as well have bought from the "Happy Lucky Generator Co".
They built these new units, with no thoughts to corrosion protection, considering the plant would be installed in a high salinity environment. This is exactly what happens when you buy product considering initial price only. If the plant is this bad now, we need to come to the stark realization that it is only a matter of time before the plant ceases to be feasible.
Kevin Terry
@plm and his gang of UPP lapdogs
Plus if Molwyn is special ed it goes to show even more that you and Shoullin UPP lap dog including PM.BS are even less qualified than special ed. Joseph because at least he can understand the difference between junk and value unlike those who voted UPP.
Microwave Chef
Everybody is missing the point!!
If university educated engineers signed off on them as new, the scary prospect is that they might actually have been new. We were hung up on the fact that they were so badly deteriorated, that they had to be used. Maybe they were just built so poorly, and to such bad standards, that they really have deteriorated that much in such a short period of time.
If that really is the case, we would have been better off with 20 year old machines. At least something built well enough to last 20 years, with a little TLC and maintenance, might be nursed along to make it to 30 years.
If these things have fallen apart that badly in the short time we've been using them, they will never make it to 20 years.
If I had a choice between an 8 year old Maytag refrigerator, or a brand new refrigerator from the "Happy Lucky Refrigerator Co. of Xianing", I'd pick the used Maytag. It has more chance of making it to 12 years than the Chinee Man's making it to 4 years.
Kevin Terry
incompetence at its best
These so-called engineers misrepresented to the public because they were present at the press conference and knew that what was being said was not accurate and did not set the record straight.
Furthermore, I would withhold all payments, until the power plant is in full compliance and performing satisfactorily. This determination is to be made by a group of qualified independent engineers.
“Let’s fix the little things before we attempt to fix the big things.”
fnpsr
APUA
Sue
Nigerian Oil Scam
From the Sideline
Hot Air
Southern Beauty
is this real
NATURE
RE: MP Joseph Exposes Critical APUA Reports
Hmmm
Lone Wolf
me
Lemons: fresh squeezed or concentrate
The question isn’t if APUA got a lemon, but if they got a new lemon.
PLM
Lies and de Lying ALP Liards who tell dem
What blows? If you and “Special Ed” Joseph can read, please point out to me where the degreed and credentialed APUA engineers stated, suggested, or implied that the generators were used? The degreed and credentialed APUA engineers have consistently attested to the fact that the generators were new. My confidence is in the degreed and credentialed APUA engineers not illiterate pants no shirt ALP yard fowls.
PLM
PLM..You got a Lemon!
APUA clearly state that the engines have been derated .. If they are new why derate? Why oil leaks? Why all the rust ?? What's the cost of all the water being wasted in overheating steam?
Wake up Antigua ,this will only make the Country poorer..
Hakim Obunato
PLM take your meds
your loyalty to the UPP dictatorship is beyond reason and comprehension.
regardless if your BFF is the great dictator.
PLM for this day forward you shall be know as the Shoulin lapdog ( neutered) that is
Microwave Chef
OOOOPPPPSSSS
Molwyn you are doing a fantastic job and are fast becoming a true leader with vision
Lonewolf's you are rapidly becoming a true patriotic movement , Standing on the front line in this ripoff and holding the last line of defense between a once again exploited people of Chefs beloved Antigua and her CORRUPT , DICTATORSHIP called , UPP and the Sunshine band of pure dunce bats.
Microwave Chef
APUA
Sue
defenders of wrong
..
tenman
RE: MP Joseph Exposes Critical APUA Reports
Based on the report, after not being present for some of the tests, and the failure of other critical tests, how could APUA Engineers verify anything about these plants?
This entire episode reads more like a novel than a real life situation with the hard-earned tax dollars of poor people. This report should spark a new wave of protests across A&B
DadliMan
the generators new maybe
MAINE
Sham
Thank you Carib Arena for your independent reporting!
Shame on you Mr. Spencer...your time for telling the truth to the people is fast running out!
Shame on you David Shoul...what are you going to say now!
Where are you Mr. Derrick and Observer...why the silence?
Where are Acres Stowe and the other NGO leaders?
Where is the Christian Council?
It seems now that we now need more than ever a full independent inquiry or time for a "VOTE OF NO CONFIDENCE!"
POWA
RE: MP Joseph Exposes Critical APUA Reports
It seems that a cloth to cover our face in shame will soon be part of the national dress code. I guess the problem is deciding which colour the cloth should be...red or blue????
W. Day
Bird People too Liard!
PLM
Therefore Judge Nothing Before The Appointed Time PT3
John French II
Say it isn't so...Balwin
Out of a JOB
Therefore Judge Nothing Before The Appointed Time PT2
John French II
Therefore Judge Nothing Before The Appointed Time PT1
Quote:The two memos crafted and written by APUA Engineers and Staff were completed 29 December 2009 & 26 January 2012. Were these documents given to the APUA Board Chair, The Non-Resident Ambassador or the Good Hon Dr. PM prior to the Press Conference? Can a case be made for "Plausible Denial"? Seen and Understand That! Here was JF's comment prior to the Press Conference. Quote:Were the Good Engineers and Staff Intimidated or Unprofessional? Having seen, heared & listened to the Press Conference the answer maybe found in the leaking of the documents. Without whistle blower protection, Somebody's going to get burnt from the wastage of steam in the SteamLine, Somebody's going to the Breadline. Quote:
John French II
humble yourself not.
carvaa
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